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China Suppliers: Wuxi Longhope's 3-Ton Low-Temperature Crystallizer Factory Delivers Unmatched Efficiency
Key Features and Advantages
Energy Efficiency & Sustainability
- Heat pump crystallizer machine operates entirely on electricity, eliminating reliance on steam or chemical additives.
- 100% condensate reuse reduces water waste and ensures compliance with environmental standards.
- Power consumption: 60-100 kWh/ton for evaporators and 190-200 kWh/ton for crystallizers, with a daily processing capacity of 3 tons (equivalent to 190–200 KW/per ton).
Cost-Effective Operation
- Low running costs: For a 3-ton daily operation, electricity expenses total ~RMB 360/day (calculated at 0.6 RMB/kWh, 3Ton x 200 x 0.6 RMB).
- 80% reduction in outsourcing costs for businesses, paired with minimal labor requirements due to automatic cleaning and blockage-resistant design.
- Steam crystallizer comparison: While steam systems have lower upfront costs, their operational expenses (e.g., RMB 279.6/per ton for steam, water, and consumables) far exceed the crystallizer’s efficiency.
Processing cost of steam crystallizer machine accounting per ton:
25.6 yuan/ton + 220 yuan/ton + 24 yuan/ton + 10 yuan/ton = 279.6 yuan/ton
| Cost Item | Calculation details | Cost per Ton |
|---|---|---|
| 1. Equipment Electricity Cost | 32KW/T * 0.8 yuan/KW (calculated according to 0.8 yuan/KW) | 25.6 yuan/ton |
| 2. Steam Cost | 1.1 ton of steam evaporates 1 ton of water (steam is calculated at 200 yuan/ton) | 220.0 yuan/ton |
| 3. Circulating Cooling Water | 120 m³/ton × 0.2 yuan (water price is calculated as 0.2 yuan/ton) | 24.0 yuan/ton |
| 4. Consumables | Replaced according to the actual processing of the original liquid | About 10.0 yuan/ton |
Compact and Versatile Design
- Integrated structure minimizes floor space, ideal for small-scale operations.
- Suitable for processing MVR mother liquor and concentrated solutions from evaporators. Smaller facilities can directly pair this crystallizer system.
Technology Highlights
- Dual Crystallization Options: Available in steam-driven (lower initial cost, higher running expenses) or heat pump-driven (higher upfront investment, ultra-low operational costs) configurations.
- Dry Product Output: Produces dry crystals without residue, enhancing purity and ease of handling.
Wuxi longhope continues to prioritize client needs by delivering solutions that balance performance, affordability, and environmental responsibility. This crystallizer exemplifies our dedication to advancing green manufacturing globally.
For detailed technical specifications or inquiries, contact Wuxi longhope directly:
pierre@lphjkj.com
Frequently Asked Questions
What are the power consumption requirements for the heat pump crystallizer?
The power consumption is 60-100 kWh/ton for evaporators and 190-200 kWh/ton for crystallizers, with a processing capacity of 3 tons per day (equivalent to 190–200 KW/per ton).
How does the operating cost of a heat pump crystallizer compare to a steam crystallizer?
The heat pump crystallizer is significantly cheaper to run. For a 3-ton daily operation, electricity expenses are around RMB 360/day. In contrast, steam crystallizers cost approximately RMB 279.6 per ton due to expenses from steam, cooling water, and consumables.
Is the heat pump crystallizer environmentally friendly?
Yes, it operates 100% on electricity, eliminating the need for steam or chemical additives. It also features 100% condensate reuse, which minimizes water waste and helps meet environmental compliance standards.
What configurations are available for this crystallization system?
The system features dual crystallization options: a steam-driven configuration (lower initial investment but higher running costs) and a heat pump-driven configuration (higher initial investment but ultra-low operational costs).
What kinds of solutions can this system process?
It is highly versatile and designed for processing MVR mother liquor and concentrated solutions from evaporators. Its compact, integrated structure is ideal for small-scale operations.
Does this system require heavy manual labor for cleaning?
No, it is built with an automatic cleaning and blockage-resistant design. This significantly minimizes labor requirements and reduces outsourcing costs for businesses by up to 80%.