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China Suppliers: Wuxi Longhope's 3-Ton Low-Temperature Crystallizer Revolutionizes Efficiency in Industrial Factory Solutions
Key Features and Advantages
Energy Efficiency & Sustainability
- The heat pump crystallizer machine operates entirely on electricity, eliminating reliance on steam or chemical additives.
- 100% condensate reuse reduces water waste and ensures compliance with environmental standards.
- Power consumption: 60-100 kWh/ton for evaporators and 190-200 kWh/ton for crystallizers, with a daily processing capacity of 3 tons (equivalent to 190–200 KW/per ton).
Cost-Effective Operation
Ultra-Low Running Costs
- For a 3-ton daily operation, electricity expenses total ~RMB 360/day (calculated at 0.6 RMB/kWh, 3Ton x 200 x 0.6 RMB).
- 80% reduction in outsourcing costs for businesses.
- Minimal labor requirements due to automatic cleaning and blockage-resistant design.
Steam Crystallizer Comparison
While steam systems have lower upfront costs, their operational expenses (e.g., RMB 279.6/per ton for steam, water, and consumables) far exceed the heat pump crystallizer’s efficiency.
| Cost Item (Steam Crystallizer Machine) | Calculation details | Cost per Ton (RMB) |
|---|---|---|
| 1. Equipment Electricity Cost | 32 KW/T × 0.8 Yuan/KW | 25.6 Yuan |
| 2. Steam Cost | 1.1 Ton of steam evaporates 1 Ton of water (Steam at 200 Yuan/Ton) | 220.0 Yuan |
| 3. Circulating Cooling Water | 120 m³/Ton × 0.2 Yuan/Ton | 24.0 Yuan |
| 4. Consumables | Replaced according to actual processing of the original liquid | ~10.0 Yuan |
| Total Processing Cost | Sum of all operational expenses per ton | 279.6 Yuan/Ton |
Compact and Versatile Design
- Integrated structure minimizes floor space, ideal for small-scale operations.
- Suitable for processing MVR mother liquor and concentrated solutions from evaporators. Smaller facilities can pair directly with this crystallizer system.
Technology Highlights
- Dual Crystallization Options: Available in steam-driven (lower initial cost, higher running expenses) or heat pump-driven (higher upfront investment, ultra-low operational costs) configurations.
- Dry Product Output: Produces dry crystals without residue, enhancing purity and ease of handling.
Wuxi longhope continues to prioritize client needs by delivering solutions that balance performance, affordability, and environmental responsibility. This crystallizer exemplifies our dedication to advancing green manufacturing globally.
Get a Custom Technical Specification & Inquiry
Contact Wuxi longhope directly to find the ideal crystallization configuration for your business.
Email: pierre@lphjkj.com
Frequently Asked Questions (FAQ)
What is the power source for the heat pump crystallizer?
The heat pump crystallizer machine operates entirely on electricity. It does not require steam or chemical additives to complete the crystallization process.
What is the electricity consumption of the crystallization system?
The system consumes 60-100 kWh/ton for evaporators and 190-200 kWh/ton for crystallizers, with a daily processing capacity of 3 tons.
How does the operating cost compare to a traditional steam crystallizer?
The heat pump crystallizer is highly economical, costing around RMB 360/day for a 3-ton daily operation. In contrast, a steam crystallizer averages about RMB 279.6 per ton processed when factoring in steam, electricity, cooling water, and consumables.
Can this crystallizer handle MVR mother liquor?
Yes, this crystallizer is specifically designed to process MVR mother liquor and concentrated solutions from evaporators. It can be paired directly with evaporator systems in smaller facilities.
What configuration options are available for this crystallization system?
It is available in two main configurations: steam-driven (lower upfront machinery cost, higher ongoing operational costs) and heat pump-driven (higher initial investment, ultra-low ongoing operational costs).
Does this system output wet residue or dry products?
The system features a dry product output design, producing dry crystals without residue, which simplifies waste handling and improves purity.